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Tech Tip #3

Instrument Calibration and Field Testing

 

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All gas detectors require periodic calibration to compensate for sensor variations over time. Calibration aligns the sensor signals to the instrument display. For example, if an instrument is exposed to 100 ppm CO, the instrument display should read 100 ppm. If it doesn't, the act of "instrument calibration", correctly executed, makes it do so.

 

Calibration is performed by applying a known calibration gas to an instrument and dialing a potentiometer or pushing buttons to make the instrument read what it should. Calibration should only be performed by suitably trained individuals.

Care should be taken to closely follow the calibration procedure provided in the ENMET instrument manual and to use the proper calibration gas and adapters. Some instruments or sensors may require special blends of gases, a specific background gas, or absence of a particular background gas. Failure to use the proper type or concentration of gas can cause an inaccurate calibration and therefore improper instrument readings or calibration faults. Using an improperly calibrated instrument could result in severe injury or death.

 

"Field Tests" are highly recommended. A field test is application of test gas that is typically higher than the instrument's alarm point for a given gas. This field test gas may come with a single gas in a single cylinder or may be a multi-gas blend.

The field test procedure follows the same technique of applying gas as the calibration procedure. The difference is that no adjustments are made to the instrument calibration, and the cylinder(s) used for field test may or may not be the same ones used for calibration.

 

Field tests ("field check", "bump test" or other equivalent term) should be performed on at least a monthly (30 day) basis. The more often an instrument is in service or if in use in harsh environments, the more frequently it should be field tested.

 

Calibration of ENMET instruments should be performed at the frequency stated on the following page. While these are recommended calibration intervals, calibration on a more frequent basis is acceptable and can improve the accuracy of the instrument. Sometimes a calibration interval can be extended if more frequent field tests are performed and the instrument satisfactorily passes those tests.

 

ENMET Instrument Calibration and Field Testing, cont.

Portable Instruments

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Instrument

Version

Recommend CalibrationInterval

MX-2100

All

3 months

Target

All

3 months

OMNI-4000

All

3 months

QUADRANT

All

3 months

CGS-90/90R

B, F calibration

3 months

CGS-90/90R

C calibration

1 month

CGS-80/80R

A, B calibration

3 months

CGS-80/80R

C calibration

1 month

CGS-100/100SP

A, B calibration

3 months

CGS-100/100SP

C calibration

1 month

CGS-20M

A, B calibration

3 months

CGS-20M

C calibration

1 month

EX-2000

All

3 months

C-2000

All

3 months

TX/OX-2000

All

3 months

SMARTLOGGER

All

3 months

TOXIMET

All

3 months

SPECTRUM/SPECTRUM SP

All

3 months

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Stationary Instruments

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Instrument Model

Recommended calibration interval

ENGUARD

3 months

MX-32/42/48/52 Systems

3 months

EX SE/ND/MRI-5100/5150/5175

3 months

EX-5000 Transmitters

3 months

EN/SDS/SDS-97D Series Transmitters

3 months

ISA-44/44 Systems

3 months

ISA-40

3 months

SPECTRUM On-Line

3 months

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Respiratory Instruments

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Instrument Model

Recommended calibration interval

MED-AIR 2200 3 months

MED-AIR 2000

3 months

ISA-300-RAL 3 months

ISA-200-RAL

3 months

ISA-100-RAL

3 months

ISA-RAL-M

3 months

ISA-34/36/44-RAL

3 months

SPECTRUM-RAL

3 months

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Calibration should be performed on a more frequent basis if the instrument is exposed to temperature extremes or is subjected to a physical shock. If you suspect the accuracy of an instrument may be in question, perform a calibration before use. Every instrument listed above must be recalibrated whenever a sensor is replaced, with the exception of SMARTBLOCKS in the SMARTLOGGER and OMNI-4000 instruments.

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